Timber Firm Has Growth Problem Environmentalists stymie Pacific Lumber bid to harvest old-growth SERIES: THE TIMBER INDUSTRY By Jeff Pelline, Chronicle Staff Writer (Second of two parts) Few industries have undergone more changes or have been more in the public eye than the multibillion-dollar lumber industry in the Pacific Northwest. And no company has been more in the spotlight than Pacific Lumber. As the biggest private owner of old- growth redwoods, it has been a key target of environmentalists. And since it was taken over by an out-of-state conglomerate controlled by a multimillionaire Texas investor, the Scotia-based company has come to symbolize the more-controversial leveraged buyouts of the 1980s. In fewer than seven years, Charles Hurwitz, chief executive of Houston- based Maxxam Inc., has built an empire generating more than $2.2 billion in annual revenues. Its principal assets include not only Pacific Lumber, but also Oakland-based Kaiser Aluminum. And last week, a Hurwitz-led group agreed to invest $ 350 million to buy a majority stake in Continental Airlines. When he bought Pacific Lumber Co. in 1985, Hurwitz saw the company as undervalued, with gratifyingly little debt and a dominant position in its market. But Hurwitz, 52, celebrated by some as an ingenious investor, didn't envision the controversy that would erupt from his plan to harvest the company's most valuable commodity over a 20- year period -- the largest remaining private stand of old-growth redwoods, some of which may be more than 2,000 years old. ''I clearly underestimated what would happen,'' Hurwitz said. Hurwitz wanted to double the company's timber cut to pare the acquisition debt. What he underestimated was the strength of the opposition from environmentalists. Lawsuits by environmental groups have blocked nine of the Hurwitz regime's plans to cut old- growth timber on 2,500 acres. In addition, Pacific Lumber has temporarily agreed not to harvest a 3,000-acre plot 10 miles southeast of Eureka known as the Headwaters forest, because of opposition from environmentalists. The company owns 195,000 acres of timberland all told, but the old- growth acreage is the most valuable, according to Pacific Lumber President John Campbell. Industry consultants estimate that the timberland locked up in litigation is worth about $ 300 million, and the Headwaters forest is valued at $ 500 million to $ 700 million. Between them, these properties account for perhaps a third of the company's assets. ''We already have manipulated 96 percent of the forested area in California, so the ancient forests are critical to maintain those threads of diversity that existed beforehand,'' said Charles Powell, a director of EPIC, the environmental group that has filed numerous suits against Pacific Lumber. ''People also are touched by these forests -- many of them feel they are the embodiment of God's wonder.'' Pacific Lumber is facing a new challenger to its harvesting plans: a coastal seabird called the marbled murrelet. In March, the California Department of Fish and Game decided to list the murrelet as an endangered species. Last month, Fish and Game inspectors reported that the company may have inadequately surveyed the bird's habitat before starting to cut a 240-acre stand of old-growth redwoods. Pacific Lumber says that it was in full compliance with harvesting regulations, but has agreed to stop cutting in the stand for at least a month, while it conducts further surveys. In the meantime, Pacific Lumber is suing the Fish and Game department, charging that the murrelet was listed on inconclusive evidence. Some wildlife biologists say that the black-brown-and-white- speckled bird poses a greater threat to timber harvesting than the spotted owl, because it seems to be more dependent on old- growth forests. The challenges to the company's timber-harvesting ''create some uncertainty, no doubt,'' said Pacific Lumber Chairman John Seidl, Hurwitz's hand-picked manager. ''But we think we're managing very well with that uncertainty.'' Last month, the California Supreme Court agreed to review a case that environmental groups often cite in legally challenging timber-harvesting plans. In the case, which involved Pacific Lumber, the state appellate court ruled that regulators have the authority to require extensive wildlife surveys beyond those specified in timber- harvesting regulations. Many legal experts, mindful of recent property-rights rulings in other states, predict that the high court will scale back or overturn the lower-court decision, making it easier for the companies to harvest their timber. A decision is expected early next year. Pacific Lumber is looking to increase profits by cutting whatever trees it can. These include second- and third-growth redwoods and Douglas firs, and so-called residuals -- old-growth trees left standing from cuts made years ago. Last year, for the first time since Hurwitz bought Pacific Lumber, the company posted a decline in profits and revenues. Its operating income fell to $ 51.1 million from $ 61.8 million, while its revenues fell to $ 192.2 million from $ 193.2 million. The company said that the declines stemmed largely from the recession, but also from increased regulatory costs. This year, earnings are rebounding. The company earned $ 11.9 million on sales of $ 47.2 million for the quarter ended March 31 -- up from $ 8.5 million on revenues of $ 39.1 million for the year- earlier period. ''The tremendous cutback in federal land sales has made a huge difference in terms of prices and volumes for redwoods, so the first quarter has been unbelievably strong,'' Seidl said. ''We think this is going to be a strong year for us, and 1993 will be better.'' An earthquake that struck the region in April -- and shut down one of the company's sawmills for about a month -- dampened second-quarter results. But higher prices are helping to offset the lower production, which fell about 4 million board feet below projections. Pacific Lumber has been expanding its operations. In February the company bought 300 acres of timberland -- property seized by the government after its previous owner was found guilty of growing marijuana. Two years ago, the company bought Arcata-based Britt Lumber, a major manufacturer of redwood fence-and-deck lumber. And last year it built a new, so-called edge-and-glue plant at Scotia, enabling it to make wood products from short and narrow boards that formerly were tossed out. The company's capital investments have totaled more than $ 100 million since Hurwitz took control, including a $ 50 million, 30-megawatt cogeneration power plant. The number of workers involved in lumber operations has increased by one-third -- to 1,250. On the other hand, the company's cutting and welding business, which had employed nearly 2,000 people in Southern California, Texas, Kansas and Massachusetts, was sold for $ 325 million in 1987 to cut debt. Its former headquarters building in San Francisco was sold for more than $ 30 million. Pacific Lumber is seeking to strengthen its balance sheet. The company is negotiating with lenders this week to refinance its high debt load, which grew nearly 14- fold when Hurwitz took over. The debt has been cut by about $ 90 million -- to $ 545 million. Cash flow has been averaging more than $ 90 million annually -- enough to cover the company's interest payments of about $ 70 million per year. A total of $ 377 million in debt becomes payable in 1995 and 1996, and the company plans to refinance that debt at a lower interest rate and extend the maturity dates. Pacific Lumber also is working to rebuild the company-owned town of Scotia. The town and the company's operations suffered an estimated $ 16 million in earthquake damage three months ago. The shopping center and 45 of 272 employee houses were damaged. The company expects to begin rebuilding the shopping center, which included a grocery store, hardware store, pharmacy and coffee shop, by the fall, and will complete the work in a year. All the homes should be repaired by the end of summer. Before the arrival of Hurwitz, it was Pacific Lumber's policy to never harvest more timber than it grew in any given year. The company also practiced selective harvesting, where the largest trees in a stand are periodically removed, leaving the younger ones to grow further. The practice is repeated indefinitely, producing what lumbermen call an ''uneven-aged'' forest. ''We always took a very conservative look at our forests and the harvesting and managing of them,'' said Stan Murphy, whose family controlled the company before it was listed on the New York Stock Exchange. When Maxxam took control, it abruptly doubled the cut to pay off debt, and stepped up the controversial practice of clear-cutting, where an entire stand of trees is removed down to the stump. Pacific Lumber was met by protests from environmental groups, who once had regarded the company as highly sensitive to their concerns. A group of former employees and local politicians support a new plan, called the PL take-back proposal, to slow down the cutting of old-growth trees and wrest the company from Hurwitz's control. Campbell defends the company's harvesting practices. Clear- cutting, he notes, is practiced on less than 10 percent of the company's timberland -- mainly where the land has been damaged by wind, fire or insects. It is widely practiced elsewhere in the industry, he adds. Campbell said that Pacific Lumber's harvesting, though increased, remains within the industry norm when considered as a percentage of total timber holdings. And in 20 years, Pacific Lumber plans to reduce its harvesting to pre-Hurwitz levels, he said. Most of the old-growth trees, he adds, are dying and should be cut down. He also makes the point that the best of the redwoods -- some 157,000 acres worth of virgin growth -- have been preserved in parks. Critics contend that Pacific Lumber's plan to eliminate its old- growth timber will lead to job cuts. Old-growth trees, generally defined as those more than 200 years old, are larger and harder to handle than others, and therefore more labor-intensive. Campbell concedes that jobs -- perhaps hundreds of them -- will be lost over a decade as the transition occurs. But he thinks most of the cuts will be achieved through attrition. He said that the company plans to expand its timberlands, which could mean added jobs. The issue of pension security has bedeviled the company and its employees. Last year, the trustee of Pacific Lumber's annuity plan, First Executive Life Insurance, went into bankruptcy protection. Payments to more than 500 of the company's retirees were temporarily halted. The U.S. Department of Labor filed suit against Maxxam, demanding that it cover any shortfall, and the company agreed. Hurwitz also has been criticized for using excess money in the company's old pension plan to partly finance his buyout of Pacific Lumber. Hurwitz has had rocky times elsewhere as well. He formerly served as chairman of United Financial Group, whose United Savings Association of Texas unit collapsed four years ago. Federal Deposit Insurance Corp., which oversees the savings- and-loan industry, has said that it is considering filing a $ 500 million- plus lawsuit against United Financial and its former officers, alleging that they are liable for breach of fiduciary duty. The San Francisco Chronicle JULY 14, 1992, TUESDAY, FINAL EDITION SECTION: BUSINESS; Pg. B1